Copper Mould Tube

Copper Mould Tube

In 2012, NIKO Metaliks & NIKO Refractories based in India co-operated with OSIM Co. Ltd. based in China the largest non-ferrous metal manufacturer in China, and successively established the mould production base in Tianjin & Dalian.

We are one of the world's largest manufacturer and supplier of Copper Mould Tubes and Copper Mould Plates for Continuous Casting Machine who is facilitated with the most excellent technology and sophisticated equipment to produce and sell various sizes and types of copper mould for CCM, mould assembly and other continuous casting equipment in China.

OSIM Co. Ltd. is completely integrated plant with capacity of manufacturing 60,000 pcs per year. We are a regular vendor to almost all large, small and medium steel producers of India and our products are well approved by them. We supply Copper Moulds of Highest Quality that withstands maximum number of heats and ensures smooth casting of Steel billets. Our Copper Moulds are most reliable in the critical area of its application, assuring high performance and operational efficiency. We have a very strong technical team in China of experienced people having huge exposure in Steel manufacturing. We supply the Highest Quality Copper Moulds at very economical prices and in a reasonable delivery time. We supply all Sizes and specifications of Copper Moulds. Standardisation, Quality Control and extensive Research & Development is our policy to which we strongly adhere to achieve always better. We are very strict on Material Quality, the inner Coating, mechanisation, Taper and accurate dimensions of Copper Moulds. Thus, we assure all our customers of superior output through our Copper Moulds. Quality, Prices and Services has been the tripod of our success all along. We are religiously bound by perennial business ethics which is the best Trust for all our customers.

We can offer billet, round and bloom copper mould tubes with all existing specification and design.

• Size of billet mould tube is from 80 mm X 80 mm to 400 mm X 400 mm of round one from 120 mm X 240 mm to 400 mm X 430 mm.
• Taper Design: According to customers needs and working environment.
• Featured designs with single taper, multi taper and parabolic curve.
• Capability: 60000 pcs / year
• Material: DHP, CuAg, CuCrZr
• Coating: Cr, alloy coating

TECHNICAL

Our mould tubes and plates are made from the highest-grade raw materials using pure metal. Moulds are produced through advanced high-speed CNC machining centres, that can efficiently machine copper mould tubes and plates of virtually any size to precise specifications. The precision high-speed machining technology allows us to accurately and quickly machine the complex contours and profiles required by many designs while holding extremely tight tolerances.

Continuous product development, improved production processes in modern factories and extensive experiences in product design and manufacturing have combined to make us an international success.Every phase of the mould tube producing system is highly monitored and closely controlled. We supply all kinds of Copper Mould Tubes of all sizes and dimensions, produced exactly as per the required drawing.

The Sizes for Copper Mould Tubes is enlisted as under:-

RAW MATERIALS

• Cu-DHP: Normally used for mould tubes section size below 180x180mm and round tubes below Dia 150mm.
• Cu-AG: Normally used for mould tube section size above 180x180mm and round tubes above Dia.150mm.
• Cu-Cr-Zr: Normally used for beam blank mould tubes.

TAPER

During steel solidifying, there might be an air gap between the steel strand and the mould inside wall, which will reduce the thermal conduction of steel. In order to minimize the formation of such air gap, the taper of mould should be properly designed to follow the shrinkage curve to the maximum extent. Thus, different taper designs have been provided, such as single, double, triple or multi-taper or parabolic taper depending on factors such as steel grade, casting speed, cooling condition etc.

The Taper of Copper Moulds is of vital importance to the performance and life. We supply Copper Moulds of best suitable tapers and stronger anti-wearing plating for copper mould tubes and mould plates. Ranging from Single Taper, Double Taper, Triple Taper to Multiple Taper we supply all variants. Each mould taper is tested by the computer-operated taper monitor and the taper graph for each mould tube is delivered along with mould tubes.

CHROME PLATING

Chrome plating with Nickel & Cobalt is furnished to the inside wall of copper mould tube so as to increase the wear resistance and improve the service life of the tube.

We provide strong after sales support through our team of engineers to ensure best performance for you.

Our mould tubes are known for their superior performance in even the most demanding applications.